The SYIL 5 compact machine is the ideal tool for die-casting processing in the automotive parts industry.
IKD Company Co., Ltd. (IKD) is mainly engaged in research, development, production and sales of automotive aluminium alloy precision casting. The production process covers the design and development of die-casting tooling, die casting, trimming, heat treatment, precision machining, surface treatment and assembly. The main products include automotive wipers, transmission, steering, engine, and commercial vehicle braking systems.
IKD’s primary customers are the global well-known sizeable multinational auto parts suppliers, including Valeo, Bosch, Magna, Knorr-Bremse, Nidec and Borgwarner, Continental, Mahle, Nexteer, Schaeffler, ThyssenKrupp, ZF etc.
It has an experienced professional technical team. It has been learning and absorbing advanced manufacturing technology and processes home and abroad. It has many advanced die casting equipment, high-precision and high-efficiency precision machinery processing equipment, advanced liquid aluminium heating system, high-performance assembly equipment and the leading testing equipment. The number of existing main machinery and equipment is up to 883 sets. By applying these advanced high-performance and high-precision equipment, IKD can continuously provide customers with stable-performance and qualified products.
From 2019, SYIL will provide machine-side deburring equipment for IKD. At the beginning of the project, SYIL and IKD personnel had many technical exchanges. It developed many implementation plans according to IKD's lean production requirements, such as the unmanned die-casting island plan and the die-casting machine-side processing deburring plan to reduce the logistics flow of workpieces. This reduces the manual workforce, reduces the flow of goods, improves production efficiency, and reduces production costs.
Due to the poor production environment of the die-casting workshop, dusty and high temperature, it needs the machine and equipment to be highly adaptable to the production environment. For the current situation of the production environment of the die-casting workshop, we have targeted to upgrade the machine so that it can produce stably in the climate of the die-casting workshop, taking into account the characteristics of practicality, stability, safety, and flexibility. The machine is reserved for an expansion interface, which can be flexibly combined with production according to the current situation of enterprise production.
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